EO Sterilization & Validation

 

Muzacorp provides Ethylene Oxide (EO) sterilization services according to ISO11135 standards. We are able to manage both validation and on-going sterilization processes to provide our clients with complete documentation and product traceability. Using an advanced tracking, barcode and recording systems, we are also able to monitor the movement and status of your goods.

 

 

The relatively low process temperature (in comparison to steam sterilization) has made Ethylene Oxide sterilization an excellent, proven and effective method for the sterilization of medical devices.Sterilization of healthcare products —Requirements for validation and routine control

  • Medical devices — Validation and routine control of ethylene oxide sterilization, AAMI/ISO 11135
  • Sterilization of medical devices – Validation and routine control of ethylene oxide sterilization, EN550 (European standard)
  • Biological evaluation of medical devices — Part 7: Ethylene oxide sterilization residues, AAMI/ISO 10993-7
  • Sterilization of medical devices — Microbiological methods

 

 

Being within the Klang Valley area, we are close to the point of production and distribution, hence providing flexibility and reduced logistics costs. We offer pick-up services of non-sterilized goods and delivery services for sterilized products at a very competitive rate.

 

 

To date,we have also been assisting our clients with regulatory matters such as product registration, sterilization validation and certification of products for export.

Please feel free to contact us to discuss about your sterilization requirements.

Flexible Plastic Films

 

Muzacorp deals in various High Speed Tight Pack, Twist Wrap Film, Synthetic Paper Film, High Bonding Low Heat-seal Metallized CPP/BOPP Film, Opaque Pearlized Film, Matt Finished Film, Thin Film for Tape Application and others.

 

 

Muzacorp will be able to offer flexible films for most application required. Since the properties of single web films can be significantly enhanced by the addition of coatings, the results of laminating materials together can produce films tailored to provide the ideal pack environment for any application. The following is a short summary of some of the more common types of materials that we deals in, the benefits they provide and some indication of their general applications from our portfolio.

 

 

The range of film converted is from 50mm to 2500mm along with options of perforating and centrefolding. A regular programme of machine replacement and upgrades enables us to easily accommodate peak demand for our local and regular customers. On the other hand, our stock keeping policy is geared towards high flexibility and high traffic.

 

 

At Muzacorp, we always try to assist our clients to seek for better films year by year in order to cater a wider range of products. We visit trade shows across Asia region and even Europe. Our objective is to find new films which give our customers a competitive edge in cost, quality, running speed, shelf life etc. We are confident that we are in a good position to expand our product offerings by optimizing our existing and expanding production facilities.

 

 

We believe our expanding capacity and product range will be competitive and will indirectly add-value to your specific purchasing and manufacturing needs. For local businesses, we also offer services as Supermarket liaison and new packaging machine installations for your new product launch! Feel free to contact us to discuss more about our flexible plastic products and services.

Plastic Injection Molding (OE)

 

 

Our approach when designing molding solutions evolved around years of experience to make sure our product satisfy your specifications. At Muzacorp, we offer :

  • complete design
  • engineering
  • prototype
  • manufacturing capabilities

To ensure consistency in the molding process, we monitor material properties, mixing, molding operations, and final product conformance to specifications. Furthermore, our experienced team members work towards maintaining an ‘in-control’ molding process. The master-batches are only mixed under strict controls using dedicated and centralized ‘loading-system’, to ensure control and traceability at any point of time.

 

 

Being in the medical devices industry, we have vast experience in meeting extremely tight specifications for parts used in critical applications.  Everything we do begins with a computer generated solid model to verify concept and fit.

  • Solid modeling design capability and a prototype shop
  • Dedicated toolmakers who execute your approved design
  • A wide range of low-cost tooling
  • Assistance in structural and use analysis
  • Material selection and advice
  • Prototype capabilities

 

 

This approach will enable shorter lead times, lower costs, and improved manufacturing efficiencies. As we specialize in short to medium run jobs requiring a quick turnaround. our Tool & Die department can quickly perform repairs or adjustments to keep your mold running. Data on cure rates and physical properties are charted and reviewed to assure consistency of the mixed compounds, specific to your specifications.

 

 

Until today, we’ve injection molded millions of parts for some of the most prominent companies in the region. As our customer, you can always expect to receive high quality molded parts on time.

Please feel free to contact us to discuss the possibility of sharing expertise.

Medical Packaging Solutions

 

We understand the very demanding requirements of the medical and pharmaceutical end-users. Our technical know-how, product knowledge and experience, engineering resources and matching quality systems enable us to provide you with the best solution for your application.

 

 

Whether your needs are peelable structures with wide-sealing windows and consistent seal strengths, packaging that provides chemical resistance, specific barrier properties, thermoformable or pressure formable webs, we have the resources to provide a reliable, consistent, high quality products for you.

 

 

We have been providing medical, pharmaceutical, food and even other commercial packaging solutions to our customers with a level of service that exceeds expectations.We specializes in the production of high quality, medical, dental, and food packaging. We are familiar in thin and thick gauge materials ranging from Styrene, PVC, PETG, PP, and high molecular weight polyethylene.

 

 

At Muzacorp, we would like learn and grow together with our clients. We embrace any chance to show you our capabilities including competitive prices and quick turnaround on all size orders.

 

 

Muzacorp strives to deliver various products and a wide range of value added services including computer 3D modeling, prototyping, sampling and also jigs’ design to our partners. Feel free to contact us at any point of your product development stage to discuss on how our specialty can add-value to your company.

Research & Development

 

We  understand the need for customized solutions for each client and end-users. Coupled with years of experience complying to OEM specifications,  our R&D team is now equipped with the required approach, knowledge and discipline when given new requirements.

 

 

Our engineers and quality control personnel will make sure all products comply with the stringent requirements as provided. We will work with all stakeholders involved in devising testing protocols to accurately guarantee product’s performance.

 

 

Since we are ISO compliant and employ Good Manufacturing Practices (cGMP), we ensure that these quality approach and operating standards are applied throughout the entire development and testing stages to produce high quality finished products.

 

 

Our R&D team is responsible for:

  • Components development and design
  • Materials selection
  • Tool design
  • Manufacturing process optimization
  • Fault analysis / Quality control

 

Feel free to contact us with your new product development requirements. We look forward to streamlining your quality protocols with our in house practices.

Environment

 

Muzacorp strives towards  ISO14001 international standard for environmental management. We put our business operations in line with the environmental conservation movement.

 

 

 

  • Promoting energy saving through the ‘no-excessiveness, no-unevenness and no-wastefulness’ effort
  • Pursuing a resource-reduce and recycle policy through improving inventory efficiency through 5-S effort
  • Reducing a total volume of waste especially through curbing irregular items in the processing lines
  • Promoting activities for reducing environmental impacts while controlling environment degrading materials

 

 

 

You can take simple steps to making our life greener and in doing so helping the environment. At Muzacorp, we too continuously aim at doing something positive for the environment.

  • We will comply with law and regulations, social rules and the requirements to which the company has voluntarily committed itself
  • We will manage progress reports submitted by each section required to set goals and targets under s specific action plans
  • This environment policy and practices should be made public
  • We will cordially ask our customers and suppliers to understand this policy and try to put their business operations in line with this environment policy

Recycled Plastics & Polymer

 

Having produced runners from our own plastic injection molding, we regrind and compound our own scrap parts for re-use and even for sale. After years of utilizing our in-house facilities, we gathered more experience and knowledge from this recycling process. We have since expanded this business segment and currently deals in the recycling and compounding of plastic resins.

 

 

We help manufacturers to clear their unwanted rejects, purge lumps, broken crates, shrink wrap, or anything else plastic that maybe recyclable. Our in-house technicians can carry out on-site assessments to determine which of your scrap products are recyclable. We can even provide rental bins for loading the scrap into, ready for us to collect, and store until ready to process.

 

 

Muzacorp are able to mix scrap plastic with colorants, fillers, reinforcements and virgin resin to produce high quality polymers. At the same time, to ensure controlled quality on our products, our dedicated QA Dept would be able to provide :

  • Melt flow Data
  • Izod Impact Data
  • Tensile Strength Data
  • Moisture Content Data

 

 

We also produce compounds from post-consumer plastic waste, such as polyethylene terephtalate (PET). We buy scrap from collection chain, where industrial waste or post-consumer reclaim has been collected, separate, clean so as to avoid reprocessed with contaminants.